MRP/ROP calculated data

SUGGESTED

We're new to Sage EM and I've struggled to understand when calculated data should start appearing for products. We migrated from Sage 300 and brought over years of demand history which shows up in demand forecasts (data is there all the way back to 2011). We also entered a year's supply of products into the reorder threshold and safety stock fields in the product-site records.

When I run statistical reordering I get insufficient stock if trying to calculate reorder threshold, EOQ, etc. Even if I change the setup to start at 0 months history and run it against products that we sell daily it still doesn't calculate a single piece of data.

Is there some prerequisite that I'm not understanding here? We had Sage PSG on-site so we had Sage functional consultants but I'm still unclear as to when/how the calculated data appears. We can get by temporarily on the entered data for a year's supply that we brought over, but we very much need for the data to start being calculated based on actual sales.

We manufacture and purchase so we use a mix of ROP and MRP in our setup. Neither manufactured items nor purchased for resale items are being calculated.

I'm also a bit confused on demand forecasts as sales in Sage EM aren't showing up there. Am I mistaken about the demand forecasts functionality? I assume it would populate with sales as we go forward.

Thanks!

  • 0
    SUGGESTED

    Donavan, here are a few things to consider:

    Make sure you have configured the requirements parameters: Setup > Stock > Requirements parameters.

    It sounds like you have configured your product-site records.  This is where you define if the record will be processed by ROP or MRP.

    Sage EM does not calculate a forecast for you.  You can import your forecast into Demand forecast so that the information is available for MRP.  ROP does not use Demand forecast information in its calculations to come up with order suggestions.

  • 0 in reply to FrankBernal

    Thanks for the response. In terms of expecting calculated data, when does SEM begin to do this? I understand it is a formula, but we do have a month's worth of data in the system at this point but calculated data is MIA regardless of the requirements parameters. If I set it to 0 months minimum, even though there are sales no calculation is done even with a purchasing lead time set. Likewise for MRP but with production lead times set.