Bill of Material - a challenging question

A client sells computer servers. 

when they order/receive products from their vendor, products come in as pre-assembled. Sometimes they need to remove certain parts to fit customers needs.

Lets say a typical server consists 5 main components: CD drive, hard drive, motherboard, power supply, cooling fan. A=1+2+3+4+5

At customers request, they may need to remove certain components (Disassembly). 

Here is the challenging question:

when they receive A from vendor (from PO), components have no costs. During disassembly, how to allocate costs to certain components without going through assembly first? (because they will resell or re-use the removed parts)

Detailed explanations/solutions are highly appreciated.


Thanks

  • 0

    Don't receive finished goods, receive components.  Or use standard costing.

  • 0 in reply to Jay Converse Acumen

    receive components is not realistic. Client receives thousands of computers for each shipment.

  • 0 in reply to digitmasters

    You can disassemble BOM's and then assemble new BOMs.

    Or invoice the server as is, then credit the removed component on a line and invoice the added component on a line.

    So your invoice details will look something like:

    1 x  Server                           $ 2000.000

    -1 x 1GB hard drive             $ -100.00

    1 x 2GB hard drive             $   200.00

    You could also invoice the server at the final price of $2100 and the component can be a zero value charge, whatever works for the client.

    There is no magic bullet here... the client is going to have to do some processing to reflect the change in components.

    I had a client that sold computers so I've been through the process.

  • 0 in reply to Ettienne Schwagele

    thanks guys for helping.

    more specifically, how does system "know" the cost of removed 1GB hard drive, since it has never been separately received to begin with?

    They purchase Server as a whole, say for $900. It has two 1GB Hard drives in it. A customer wants only 1 hard drive instead, so they would take remove 1 of them, and "assign" $100 cost to it. In the end, they would like to see: the true cost of server is $800, and 1 hard drive available at the cost of $100.

    Client is currently using Sage Pro, and they said this wasn't a problem in Sage Pro at all. They can simply remove "any" components and assign the costs to the components, and everything gets updated properly. We haven't seen it in action yet.

  • 0 in reply to digitmasters
    I know this is an older question, but we just came across a situation where it is relevant. We have inventory items we receive finished, and sometimes break down into parts to sell to customers. In our case we have purchased all of the parts individually previously. When we did the disassembly, it wound up giving some items zero cost.