We did look at BOM but we didn't feel it benefited us to track all the labor expenses on a "job", mainly looked at it for decorating garments but I see where the hemming could fall under that too.  So on the Sales Kit option, the components of the kit item code would be all the different lengths? This is an example of our item codes for a 34 waist pant,  all these lengths are options to sell but we only have inventory in the P-GRY 34 UNH.

I was thinking you'd have those items but the ones that are not hemmed would be Kit items.  The kit would basically consist of something like (and don't laugh at my simplicity):

P-GRY7 34x26 Kit - components P-GRY 34 UNH, and THREAD

When you use in Sales Order you'd choose the item P-GRY 34x26, and if none existed in stock the Prompt to explode the kit item would appear, which then you could explode into P-GRY34 UNH and THREAD.  This would then take those components out of inventory.  If the original item existed in stock it would take that out of stock.

Again, I would defer to the gentlemen above as they are the experts, but just thinking if it's about knowing your inventory I think this would work maybe? (Thinking out loud) 

(Example of exploded kit, where the components would be taken from inventory when parent is not in stock)

E

I was thinking you'd have those items but the ones that are not hemmed would be Kit items.  The kit would basically consist of something like (and don't laugh at my simplicity):

P-GRY7 34x26 Kit - components P-GRY 34 UNH, and THREAD

When you use in Sales Order you'd choose the item P-GRY 34x26, and if none existed in stock the Prompt to explode the kit item would appear, which then you could explode into P-GRY34 UNH and THREAD.  This would then take those components out of inventory.  If the original item existed in stock it would take that out of stock.

Again, I would defer to the gentlemen above as they are the experts, but just thinking if it's about knowing your inventory I think this would work maybe? (Thinking out loud) 

(Example of exploded kit, where the components would be taken from inventory when parent is not in stock)

E

Also, this method would allow you to even change the component to a larger size that can be hemmed down, if you have no UNH in stock.

Will definitely keep this option in mind, thanks.

jepritch When setting up the components of the kit can you set priority of the components?  Kevin MI tested the alternate item method and I don't think it will work for us because when you select the alt item you lose the item data of what was originally ordered.  If I just have the unhemmed item as the kit component I think it will work but I'm worried about added the longer lengths as components too, will this take to much manual intervention to select the right size.  Trying to keep into mind that most of our orders are imported into Sage so this would need some automation in the selection.